ROM Facility Sizing Tool

Estimate facility size requirements in minutes — not months.

Early facility planning is often slowed down by incomplete data or over-modeling.This tool provides a practical starting point and is an estimate for early planning; not an engineered design.

How much space do we actually need?

What This Tool Does

Rough-Order-of-Magnitude Sizing for Real Projects

The ROM Facility Sizer estimates space needs based on:

  • Storage volumes and throughput assumptions

  • Clear height and storage type

  • Operating area and growth buffers

  • Automation-ready building considerations

Inputs you will want to have ready:

  • Future pallet positions required

  • Average pallet height (inches)

  • Clear height (feet)

  • Storage type

  • % non-storage space

  • Current facility size (square feet)

What You’ll Receive

Immediate outputs include:

  • Estimated building square footage range

  • Storage vs operating space split

  • Sensitivity to growth and peak scenarios

  • Planning assumptions you can pressure-test immediately

↓ Provide the inputs below — scroll to continue ↓

Results appear instantly after submission.

What Happens Next

Want a more precise, engineered view?
We can convert this directional estimate into a layout-informed sizing model using actual SKU counts, throughput, and storage strategy.

Alternatively, if your ROM sizing indicates need for an expansion, redesign, or new facility, BlueJ can support with:

  • Concept layouts and operational design

  • Automation fit and CapEx roadmaps

  • Network design, site selection and real estate alignment

  • Decision-grade investment justification

© 2026 BlueJ Advisors LLC. All rights reserved. | Privacy Policy | Terms